Job DescriptionThe primary function is to support manufacturing by improving product quality, line efficiency/process optimisation, and manufacturing costs by evaluating new materials, processes and equipment.
Also the high volume of new equipment from the Automation group.They will facilitate and drive continuous improvement of technology/processes and are capable of utilising a variety of statistical tools to validate process improvements.ResponsibilitiesLiaise with the Automation group during the development of new equipment in order to ensure input is provided on manufacturing related factors such as, throughput requirements, ergonomics, preventative maintenance, calibration, Design for Validation, Design for Lean/Six Sigma, etc.
at the early stages of equipment development.Process development and process characterisation using DOE techniques to ensure robust operating process parameters are established and a strong understanding of the equipment capabilities is gained.Development of risk assessments (PFMEA's) early in the equipment development cycle to ensure all potential risks are identified.Process validation associated with the new equipment introductions.Working with the Automation group to ensure equipment drawings, manuals, spare parts, etc are in place and controlled under change control procedures.Custom tooling needs to have critical dimensions identified which can be verified during equipment IQ, OQ and PQ to be performed on established processes.Work with manufacturing technicians to ensure transfer of knowledge from the Automation group for all new equipment.Evaluate current equipment/processes for sources of variation and sub-optimal capability and implement adequate process controls.Responsible for identification and implementation of process related continuous improvement activities to improve product quality and increase Overall Equipment Effectiveness.Demonstrate strong leadership and a clear idenifiable wotk ethos within the team.Engage with the appropriate personnel in the identification and resolution of Corrective/Preventative actions to address Quality, Technical and Manufacturing issues (e.g.
Audit Actions, NCR's, CAPA's, etc).All employees are responsible for the Environmental, Health and Safety effects of the work that they perform.RequirementsDegree in Mechanical Engineering/Manufacturing Engineering.Experience in a medical device industry for manual and semi-automatic processes.Experience with equipment transfer/introduction and/or NPI.Process development and process characterisation experience utilising statistical techniques including DOE.Process validation experience (IQ/OQ/PQ etc).Experience in process/equipment risk assessments using Risk Management tools such as PFMEA.Lean/Six Sigma experience.
Data driven analysis with emphasis on statisical techniques.Self-confident with drive to identify process and equipment issues and implement robust solutions in a timely manner.Excellent analytical and problem solving skills, root cause analysis and risk assessments with a strong attention to detail.Ability to work on own initiative.Good interpersonal and communication skills with proven leadership abilities.
PackageSalary €40,000 - 55,000 per annum
